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DC fan motors

Fan motors that are rated at higher ingress protection levels (dust and waterproof performance) have enhanced environmental resistance

Environment resistant four-level fan motors
in pursuit of durability

Fan motors are used as thermal cooling for various devices. This webpage gives a brief introduction to how we respond to the various demands for environmental resistance performance, which have been increasing in recent years.

Written by MinebeaMitsumi Inc. Airmover Product Sales Management

Published on Updated on

MinebeaMitsumi's environment resistant fan motor

1

Change of fan motors' use environment and demands

Fan motors have been used as thermal cooling for household washing machines, computers and other equipment. These days, they are also used in solar inverters and energy storage for renewable energy and food processing machines in factories. Such applications are exposed not only to water and dust, but also to sea wind and food oil. Against this background, there is growing demand for resistant fan motors that are not only waterproof and dustproof but also resistant to harsher environments, including salt fog, hydrogen sulfide or oil.

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Example applications of environment resistant fan motors (ingress protection level)

Environment resistant fan motors are used in various situations from household washing machines to suburban electricity storage systems. The optimal environmental resistance (ingress protection) level differs depending on usage and use environment, and is determined by where the application is used (indoor or outdoor) and the necessity of environmental resistance to water, dust and other elements. The general classification of Ingress protection/environmental resistance levels and expected applications are as follows:

Environmental resistance levels and expected applications
LEVEL 01(IP22 equivalent): Simple waterproof / Simple dustproof / Condensation resistance

Washing machines, refrigerators, power supplies for dishwashers and factories, inverters

LEVEL 02(IP55): Waterproof / Dustproof

EV fast chargers, EV bike chargers, underfloor ventilation fans, LED lighting, stage lighting

LEVEL 03(IP68): Waterproof / Dustproof / Salt fog / Hydrogen sulfide

Residential solar inverters, residential energy storage, FA, robots, commercial refrigeration

LEVEL 04(IP68/P69K): Waterproof / Dustproof / Salt fog / Hydrogen sulfide / Oil proof

TELECOM, solar inverter, energy storage, food processing machine, heat exchanger

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Fan motor's structure and response to environmental resistance

While ingress protection levels of fan motors vary from one manufacturer to another, MinebeaMitsumi has prepared four levels of environment resistant fan motors according to the potting assembly method (coil and circuit board).

Structure of an environment resistant fan motor

Four levels of environmental resistance (Ingress protection)

Note: Please check the actual mounting status for final water resistance, dust resistance, or oil resistance, as the case may be.

LEVEL 01Conformal coating / Silicon coating
This is a simple type of waterproofing or dustproofing in which insulation or silicon coating is applied to the circuit board. It is available at a reasonable price; however, the environment level is lower than hotmelt coating and potting types.
簡易防滴簡易防塵耐結露
LEVEL 02Palylene Coating / Hotmelt Coating
This is a type of waterproofing or dustproofing in which a stator and circuit board are molded with nylon material. It is used in the S series, which we designed to have low noise in order to be available for a variety of applications. If you need higher cooling performance for industrial applications, the S series make low noise operation possible once the motor meets cooling requirements.
防水防塵
LEVEL 03Potting 2
This is a salt fog and hydrogen sulfide-resistant type in which a stator and circuit board are assembled in a casing and filled with epoxy resin. It is recommended that motors be protected with Potting 2 in the harsh condition of level 2 (IP55) or higher in which water and dustproof performance is required.
防水防塵耐塩水耐硫化ガス
LEVEL 04Potting
This type of environmental resistance has advanced environment resistant performance in which epoxy potting is used to completely encase a drive circuit and stator/wiring in epoxy resin. IP69K is resistant to salt fog, hydrogen sulfide and oil as well.
防水防塵耐塩水耐硫化ガス耐油

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4

Environment resistant (Ingress protection) fan motor list

MinebeaMitsumi has a product lineup of 25 types of environment resistant fan motors which are classified into two series: general use and industrial use.

*New = Under Development
Parts Size
[mm]
Thick-ness
[mm]
Catalog Page LEVEL 01(IP22 equiv.)Conformal Coating LEVEL 01(IP22 equiv.)Silicon Coating LEVEL 02(IP55)Palylene Coating LEVEL 02(IP55)Hotmelt Coating LEVEL 03(IP68)Potting 2 LEVEL 04(IP68/IP69K)Potting
S series (General use)
04010SA 40 10 P17            
06020SA 60 20 P25            
06025SA 60 25 P27            
08020SA 80 20 P32            
08025SA 80 25 P34            
09225SA 92 25 P36            
11925SA 119 25 P38            
Parts Size
[mm]
Thick-ness
[mm]
Catalog Page LEVEL 01(IP22 equiv.)Conformal Coating LEVEL 01(IP22 equiv.)Silicon Coating LEVEL 02(IP55)Palylene Coating LEVEL 02(IP55)Hotmelt Coating LEVEL 03(IP68)Potting 2 LEVEL 04(IP68/IP69K)Potting
V&D&R series (Industrial use)
04020VA 40 20 P42            
04028VA & DA New 40 28 -            
06015VA 60 15 P44            
06020VA 60 20 P45            
06025VA 60 25 P46            
06025VE Potting II 60 25 P47            
08025DA New 80 25 -            
08025VE Potting II 80 25 P50            
08038RA 80 38 P58            
08038xx Potting II New 80 38 -            
09225VA 92 25 P51            
09225VX Potting II New 92 25 -            
09232VA 92 32 P52            
09238RA(D-type) 92 38 P59            
09238DX Potting II New 92 38 -            
12038VA(E-Type) 120 38 P53            
15050VA New 150 50 -            

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